Genset Sound Attenuated Weather Proof Specs
Pritchard Brown Sound Attenuating, Weather Proof Genset Enclosure Specification No. 2130
The roof skin shall be a nominal 0.040-inch thick 3003-H16 or 3105-H14 mill-finish aluminum sheet and fastened to the roof bows and roof rails. The top skin shall be rolled over the perimeter of the roof rails so as to provide additional weather protection. A Weather Proof mastic/sealant shall be used at the perimeter, as well as any joints required in the roof skin. The top skin shall be comprised of separate sheets of roof skin joined with lock-seam construction. This joint(s) shall include a high performance mastic tape or sealant for both joint structural integrity and weather protection.
The panel-cap will interlock into the adjoining roofrail for a Weather Proof structural connection between the roof and sidewalls. The bottom exterior of the sidewalls will incorporate a mill finish extruded 6063-T6 aluminum “rubrail” for a structural connection of the sidewalls to the base perimeter or enclosure tie-down frame (drop-over enclosure, only).
Removable End Wall:
End walls shall be of a removable type retained with 0.250-inch stainless steel thread-forming hardware to facilitate equipment installation and maintenance. Available on all enclosure end walls without adjacent intake/exhaust plenums.
Insulation and Lining:
Thermo-acoustic insulation or a thermo-acoustic composite material shall be installed on the interior roof and wall panels of a weight and thickness consistent with the specified level of noise reduction. The insulation shall be covered with mill finish 0.032-inch thick (nominal) perforated aluminum interior lining for the purpose of protecting the insulating medium as well as allowing noise to permeate the absorptive material.
Floor/Underframe/Rupture Basin (if applicable):
The crossmembers shall be overlaid with a composite of 0.72-inch thick (nominal) oriented strand board (OSB) covered by 14 gauge (minimum) diamond plate steel for the purpose of load distribution, vibration isolation and sound attenuation. The steel sheet shall be coated with a wear-resistant, high quality anti-corrosive material. Flooring for 40dB(A) specified enclosures with perimeter bases (without fuel tank and basin) shall include two layers of oriented strand board (OSB) covered by diamond plate steel. Truss head screws shall be inserted in optimal locations through the diamond plate sheets to establish a ground connection to the underframe crossmembers.
The fuel tank shall be installed beneath the floor and shall be listed as a “primary containment aboveground tank for flammable and combustible liquids” in accordance with UL Standard No. 142 and mounted within a combined rupture basin/floor/underframe. The interstitial space between the tank and basin shall be monitored (through electronic means) to indicate a rupture condition (see below, Tank Monitoring Systems). Fuel tanks shall be available as standard manual-fill tanks and remote location-fill tanks (day tanks). All fuel tanks will include drainage plumbing, supply/return lines, and supply valve control.
The fuel tank will be outfitted with an electronic fuel monitoring system. The system shall be comprised of a programmable, digital process meter, and an electronic fuel level sender. The system shall be powered by nominally 11 to 38 VDC. Output from the sender shall be 4-20 mA and shall be wired directly to the input of the process meter. Local digital LED display will read directly in U.S. gallons (or other units as specified). The standard configuration shall include local indication of “FUEL FULL” and Form A output contacts for “HIGH LEVEL” and “LOW LEVEL”. An independent float operated contact will be supplied for indication of “RUPTURE” (leak) condition. Optional monitoring systems shall be available which include 4-20 mA analog output, additional relay output, additional display features, and optional enclosures.
Opening more than 100 degrees in normal operation. Door holdback hardware shall be provided to secure the door to the enclosure wall when the door is opened approximately 180 degrees during installation and maintenance evaluations. Wall adjacent to door includes aluminum protector plate for impact protection from the protruding door handle. All door openings include an overhead rain gutter for channeling rainwater away from the enclosure. Panic bar exit hardware is available on request.
Air Handling Devices:
Inlet air will be through a fixed or operable louver, weather hood, acoustigrid, or a combination thereof, as specified, and shall provide the necessary level of attenuation. Inlet air handling devices shall be sized and designed so as to minimize the entrance of debris, rain and snow. Inlet openings will be screened to prevent the entrance of rodents, miscellaneous debris, etc.
Dampers shall not be used as inlet air handling devices, except where incorporated within the primary air handling device for the purpose of providing a controlled temperature environment within the enclosure. Gravity dampers shall not be used in an inlet application.
Air discharged from the enclosure shall be through gravity or motor operated discharge dampers, weather hoods, acoustigrids, plenums, or combination thereof, and shall provide the necessary level of attenuation. Discharge openings in hoods or acoustigrids shall be protected with screen.
Third party test data shall be available to support the devices used within the air handling system to insure that the maximum allowable 0.5 inches watergauge static pressure drop has not been exceeded.
Available Options (specify when required):
- Perimeter tie-down frame fabricated of 0.1875-inch 9minimum) steel with inward-facing foot pads suitable for bolting to a concrete pad, etc. (REPLACES FLOOR OR TANK)
- Higher wind, wall, floor, and roof loading
- NEC/NFPA Electrical Package
- “Panic-bar” door hardware
- Double doors
- Mechanical installation of customer-furnished equipment
- Electrical installation of customer-furnished equipment
- Fire detection and suppression systems
- Gas detection systems
- “Solar Shade” roof for high temperature environments
- Icicle/hail resistant roof
- Combination fixed louvers with motor operated dampers
- Sand filters
- Sand louvers (highly restrictive, suitable only for small gensets or for remotely cooled gensets)
- Insect screen
- Enclosure removable from base or tank
Electronic Fuel Monitoring System Options (Additional relays, alarm conditions, etc.)
- Load testing
Weather Proof– Allows moisture or the elements into the enclosure in amounts less than that, which will ultimately contact “live” electrical equipment.
Weather Resistant or Drip-proof– Allows moisture or the elements into the enclosure in amounts less than that, which will cause installed equipment to malfunction or fail. (See Specification No. 2120)
Sound Attenuated– Reduces source noise by a minimum of 3 dB(A). Levels of reduction through 40 dB(A) are routinely specified depending on site conditions and prevailing local codes. (See also, Specification No. 2110 and 2120)
Louver– A fixed or moveable blade device used generally for inlet air handling where the blades, when fully open, are at an angle opposed to inlet airflow. Louvers are generally not used in an air discharge application due to their restrictive qualities. The movable blade or operable louver is either manually operated or motorized with associated controls. Louver blades may be of fabricated or extruded design, with extruded blades of the drainable type offering superior weather protection.
Dampers– Operable blade air handling devices generally used in a radiator or fan discharge opening. They may be used within an inlet air opening otherwise protected by an inlet air-handling device such as a louver, inlet hood or acoustigrid for the purpose of controlling the internal enclosure environment when the genset is not operating. Since their blades, when fully open, are at 90 degrees and offer no weather protection, dampers should never be used as primary inlet air handling devices. Inlet dampers are generally motor operated, while exhaust dampers may be gravity or motor operated.
Hood– An inlet or discharge air handling device typically covering an inlet or discharge opening and used for weather protection and/or sound attenuation.
Acoustigrid– A sound attenuating inlet or discharge air handling device comprised of acoustical materials arranged in a matrix or grid. When used as an inlet device, it is set within the enclosure wall at an angle so as to minimize the entrance of weather and be self-draining.